DS & DV Manipulator Systems
The Wheelabrator DS & DV Manipulator Systems are precision-engineered shot blast solutions for theautomated, multi-sided treatment of sensitive or complexcomponents. Designed to hold workpieces stationary while rotating or indexing them through the blast stream, these systems are ideal forcontrolled peening,cosmetic finishing, and surface preparationof parts that require accuracy, protection, and repeatability.
Depending on the configuration, DS (single-axis) or DV (dual-axis) manipulators can grip or clamp parts and guide them through predefined motions, enablingblast access to every required surface — with minimal part handling and no risk of contact damage.
Applications
- Shot peening of fatigue-critical components
- Cosmetic blasting of pressure-sensitive surfaces
- Surface prep for bonding, painting, or coating
- Controlled cleaning of gear components, housings, or forged parts
- Machined part finishing without distortion or edge damage
Key benefits
Precision Blasting
Consistent surface treatment with controlled exposure and part orientation
Component Protection
No tumbling or uncontrolled motion – ideal for fragile, filigree, or thin-walled parts
Repeatable Results
Ideal for aerospace, medical, and automotive components requiring process validation
Adaptable Motion Control
Single-axis rotation (DS) or full dual-axis (DV) positioning for complex geometries
Compact Footprint
Small layout, high productivity – fits easily into foundry cells or precision lines
Industries
- Aerospace
- Automotive
- Medical and orthopaedics
- Tool and die casting
- Precision machining
- General engineering
Configurations / Options
DS (Single-Axis)
- Rotary fixture rotates part during fixed blast stream exposure
- Ideal for round, symmetrical parts (e.g. turbine discs, flywheels)
DV (Dual-Axis)
- Horizontal and vertical movement for full 3D part coverage
- Suited for components with multiple faces, undercuts, or angled features
Blasting Technology
- Typically wheelblast with optional airblast integration
- Custom blast nozzle arrangements
Fixtures & Part Clamping
- Interchangeable fixtures for fast changeover
- Pneumatic or servo-controlled clamping systems
Abrasive & Dust Handling
- Full media recovery with magnetic separation, airwash, and cartridge filtration
- Fully enclosed and ventilated for operator safety